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Analysis of Flip Decarbonization Filter
TANVI2024-08-19 TANVI214
The flip type decarbonization filter is a precision filtration equipment widely used in multiple industries, and its characteristics and analysis are as follows:


1、 Structure and Characteristics


Flip design:


The flip type decarbonization filter adopts a unique flip structure design, with a bracket on the cylinder body that can be flipped 180 °. This design makes drainage more thorough, cleaning more convenient and efficient, and avoids the risk of cross contamination.


Structurally changing the traditional flip type, the filter installation and disassembly process does not require dismantling the pipeline, making operation and cleaning more convenient and efficient.


Shell material:


The filter housing is made of 304 or 316L stainless steel material, which is resistant to high temperature and high pressure, strong acid and alkali corrosion. The inner and outer surfaces are mirror polished to meet GMP standards.


Filter material and performance:


The filter element is the core component of the flip type decarbonization filter, usually using titanium powder sintered filter element or stainless steel powder sintered filter element. These filter elements have the advantages of high precision, high temperature resistance, corrosion resistance, and high mechanical strength.


Titanium powder sintered filter cartridge is particularly suitable for industries such as medicine, food and beverage. Due to its non-magnetic, non shedding, and good biocompatibility characteristics, it does not cause adsorption loss to the filtered solution, adsorbent, or catalyst, nor does it change the original composition of the working medium.


Filtering performance:


The flip type decarbonization filter has high filtration accuracy and can filter out particles larger than 0.2 microns at once, with a filtration efficiency of up to 95% to 99.9%.


The working pressure difference is low, with an initial rated working permeability pressure of 0.03Mpa and a working pressure generally not exceeding 0.6MPa.


2、 Application Fields


Pharmaceutical industry:


Flip type decarbonization filters are widely used in the pharmaceutical industry, especially for filtering large infusion solutions, water needles, antibiotics, and other biological products. In the decarbonization process of pharmaceutical production lines, carbon particles and other impurities in the solution can be effectively removed to ensure the purity and quality of the drugs.


Food and beverage industry:


In the food and beverage industry, flip type decarbonization filters can be used for filtering and processing alcoholic beverages, beverages, and drinking water. By removing suspended solids, microorganisms, and other impurities from water, the taste and safety of the product are improved.


Chemical industry:


In the chemical industry, flip type decarbonization filters can be used for filtration treatment of oilfield water injection, organic solvents, acid and alkali liquids, etc. Its corrosion resistance and high temperature resistance enable the filter to adapt to various complex chemical environments.


Microelectronics industry:


In the microelectronics industry, flip type decarbonization filters can be used for pre filtration treatment of high-purity water. By removing tiny particles and impurities from water, high-quality purified water is provided for the production of microelectronic products.


3、 Usage and maintenance


Precautions for use:


During use, avoid scratching, collision, dust, and oil contamination of the filter.


The working pressure should not exceed the rated working pressure to avoid damaging the filter.


During normal use, there should be a low-pressure start-up time and the relative pressure difference should be controlled within a certain range.


Cleaning and regeneration:


After using the flip type decarbonization filter for a period of time, the filter element may experience a certain degree of blockage. At this point, it is necessary to clean or regenerate the filter element. The cleaning methods include backwashing with clean water, gas blowback, and soaking in acidic or alkaline solutions.


The cleaning and regeneration cycle should be determined based on the usage and rated pressure and flow rate of the filter.


Above all, the flip type decarbonization filter plays an important role in multiple industries with its unique flip design, excellent filtration performance, and wide range of applications. During use, it is necessary to pay attention to the correct operating methods and maintenance measures to ensure its normal operation and extend its service life.