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Analysis of stainless steel magnetic pipeline filter filtration
TANVI2024-08-14 TANVI411

Stainless steel magnetic pipeline filters play an important role in pipeline transportation, mainly used to filter and eliminate impurities in fluids, especially for ferromagnetic impurities, which have significant filtering effects. The following is a detailed explanation of the filtration analysis of stainless steel magnetic pipeline filters:


1、 Structural characteristics


Stainless steel magnetic pipeline filters are usually composed of high coercivity and strong magnetic materials combined with blocking filters. The central part is a cylindrical permanent magnet, and the outer part of the magnet is a cover made of non-magnetic material. Several iron rings are wound around the cover, and the iron rings are connected by copper bars, with a certain gap between each iron ring. When ferromagnetic impurities in the hydraulic medium pass through the gap between the iron rings, they will be adsorbed on the iron rings, thereby achieving a filtering effect. In addition, some stainless steel magnetic filters are equipped with pressurized inflatable drying tubes, which can inflate the inside of the filter and use the blowing pressure to fully squeeze out the liquid in the material, achieving the drying effect.


2、 Filtering principle


Magnetic adsorption: Stainless steel magnetic pipeline filters utilize the characteristics of strong magnetic materials to adsorb solid impurities such as rust and sand particles, especially ferromagnetic impurities, in fluids. When the medium passes through the filter, ferromagnetic impurities will be adsorbed onto the magnetic rod sleeve by a strong magnetic rod, thereby being effectively filtered out.


Blocking filtration: In addition to magnetic adsorption, the blocking filter inside the filter can further block and filter out non ferromagnetic solid particles in the fluid. These filters can be selected with different filtration accuracies according to actual production needs to meet the filtration accuracy requirements of different occasions.


3、 Filtering effect


Efficient filtering of ferromagnetic impurities: Stainless steel magnetic pipeline filters can efficiently filter out ferromagnetic impurities in fluids, protect equipment on pipelines from wear and blockage, and extend the service life of equipment.


Improving product quality: By filtering out impurities in the fluid, stainless steel magnetic pipeline filters can reduce the iron ion content in the product and improve its quality and purity.


Stable process: Filters can effectively remove impurities from the medium, ensuring the stability and continuity of the process and improving production efficiency.


4、 Application Fields


Stainless steel magnetic pipeline filters are widely used in various industries, including but not limited to:


Petrochemical industry: used for processing weakly corrosive materials such as water, oil, ammonia, hydrocarbons, etc.


Pharmaceutical: Filter animal and plant extracts, bacterial culture media, and pharmaceuticals during the pharmaceutical process to ensure product purity and safety.


Food: Filter pulp, sauce, juice, etc. in food production to ensure the hygiene and quality of food.


Beverages: Filter beverages and water to enhance the taste and quality of the product.


Other industries, such as pigments, dyes, plastics, etc., also widely use stainless steel magnetic pipe filters to filter out impurities in liquids.


5、 Maintenance and upkeep


In order to maintain the good filtering effect and service life of stainless steel magnetic pipeline filters, regular maintenance and upkeep are necessary. This includes cleaning the magnetic rod sleeve and blocking filter screen, checking if the seals are intact, and replacing the filter material as needed. At the same time, attention should be paid to avoiding exposing the filter to extreme temperatures or corrosive environments to avoid affecting its performance and service life.


Above, the stainless steel magnetic pipeline filter achieves efficient removal of impurities in fluids through its unique magnetic adsorption and blocking filtration principles. Its wide range of applications and significant filtering effect make it one of the indispensable and important equipment in industrial production.